21 Years & Already Grown Up

Truckin' Life - by David Meredith

Truckin' Life
February 2011

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In October 2010, barring a market catastrophe before Christmas, Isuzu was anticipating 21 years of market leadership in Australia. Traditionally, the magic 21 for a young bloke used to be marked by receiving 'the key to the house'. Not that it matters when the only reason he's still at home is so he can afford the mortgage on his rental property!

But in truckland, even for a brand that dominates the roads so comprehensively, 21 years of unbroken market leadership is a remarkable achievement. Isuzu has made a habit of attacking each shift in regulations or economic trends head on, and making sure that instead of just reaching the mark, it exceeds it. Nothing's changed with the new regulations.

ADR 80/03 arrived on January 1 and dictates a range of standards in carbon monoxide, methane (included because of some alternative fuels), unburnt hydrocarbons, particulates and oxides of nitrogen, all the nasty baggage of diesel engine exhaust.

The effects of the ramped up standards will not be felt immediately, but it's fair to say that the accumulated changes over the past five to 10 years have all but removed trucks that belch black smoke from the highways and streets of cities, replacing them with engines that come close to cleaning the air they use. From the very start, Isuzu has been at the forefront of that effort. Its latest range of trucks with the new compliant engines started arriving in October and are due to be released by the end of December.

When emissions standards started to be introduced in the US, manufacturers of cars and trucks complained loud and long to regulators that the standards were too high and would cost too much to introduce. In many cases their complaints were only part bulldust, because the technology of efficient combustion demanded a level of electronic control that simply wasn't available.

In 2007, Truckin' Life met with Isuzu engineers in Japan to preview their biggest model change in decades, which included a complete new range of engines that depended on a Diesel Particulate Diffuser (DPD) to treat the exhaust emissions.

After overcoming some operational difficulties, the DPD has been upgraded for 2011 to help deliver the cleanest diesel engines of all Japanese manufacturers.

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It's fair to say that the Global Financial Crisis has not been kind to auto manufacturers, and truck builders in particular. But Isuzu Australia's managing director and CEO, Yuki Murata is very proud of the fact that his parent company is one of the few auto companies in Japan to turn a profit during the GFC. With Australian Isuzu sales currently ahead of both the US and Europe, IAL is a jewel in the crown of Isuzu Motors globally.

Director of marketing Phil Taylor candidly admits that a government decision helped Isuzu considerably when the last round of emission regulations arrived. "Many government departments specified Euro4 as the minimum emission standard for successful tenderers," he said. "Our biggest competitor (Hino) only met the US EPA04 standard, so they were excluded." Nice work if you can get it.

Technically, the Isuzu solution pumps more exhaust gas back into the combustion cycle. That generates more heat, so the gas is cooled in an expanded cooler mounted on the intake side of the engine. But it's not enough, so there's a fuel cooler on some models that helps keep the injection rack temperature down as well.

As an indicator of the fine balance between combustion treatment and exhaust treatment, some of the Isuzu engines need more cooling than others, and one, the 6UZ engine in the FX models, treats the soot problem in the combustion chamber itself, so it doesn't need the DPF.

Instead, it uses a diesel oxidation catalyst (DOC) to handle the nitrous oxides. Additionally, instead of the periodic selfcleaning that has caused some hiccups with the DPD, the DOC cleans itself constantly so there's no need for catalyst regeneration programs. It produces a little more soot, but still complies with ADR 80/03.

Tied to the engineering changes, Isuzu has introduced some general spec upgrades. NH models now have passenger airbags, and tapered leaf front springs are added, boosting front-end load capacity by 30 per cent.

The cabs are also now ECE 29 cab strength compliant, a positive step forward, although a little behind brands such as Kenworth, which certified its range in 2005.

There are some new models, too. Crew cab and tipper variants of the popular NLS200 are available, and the NCR 275 tipper loses the 4.5-tonne version and now features a 5.5-tonne GVM with an 8-tonne GCM. In the FH models, there is now a 6500mm wheelbase FSR and a 6050mm FTR M that should minimise dealer chassis lengthening. The FVR1000 Auto is now available for some of those tough tasks on minesites, and the GVM on the FTS 850 has been raised from 13,500kg to 13,900kg. The heavy-duty FX and Giga models remain unchanged, as they were already meeting the ADR 80/03 levels previously, but similar to the smaller trucks they've had some upgrade work take place on the trucks to bring the equipment standard up to the rest of the range. In short, Isuzu Australia is broadening the range applications as well as meeting the highest standards of emissions regulations.

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At the release recently, we drove a wide range of models and can report that as usual, an Isuzu will provide quiet, smooth and now even cleaner operating across the weight range. We didn't have long in each truck, but my favourite was the new FVR 1000 with the Allison automatic transmission. The truck was loaded to 82 per cent of GVM, but on hills surrounding the Brisbane metro area, it bounded past the other models as the Allison 3000 box kept the torque to the road without interruption.

Summary

The 4x4 was a pleasant surprise also, with an outstanding ride for a dual range AWD truck. Prices on the range are between 1 and 1.5 per cent higher across the board, but most of that can be accounted for in additional equipment.

No doubt in the next five to 10-year cycle we will see even greater improvement in the quality of air surrounding truck operations, and Isuzu will have had a lot to do with that.

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GVM
GVM